Warehouse Resin Flooring — Heavy-Duty PU & Epoxy Systems
Warehouse floors take VNA forklift wheels, dropped pallets and constant abrasion. We install heavy-duty resin systems specified to the actual point-load and wheel type — from 6 mm epoxy screeds up to 9 mm PU-concrete in cold and food-safe conditions.
Where this works
- Distribution centres & 3PL warehouses
- Cold stores & chilled distribution
- Food & drink production floors
- Automotive component storage
- Recycling & waste-transfer stations
How we install it
- 1Substrate strength check
Compressive strength and pull-off tests confirm the slab can carry the resin system planned. Weak slabs need a bonded overlay before any resin.
- 2Diamond grind & shot-blast
Full slab prep to CSP4 for PU-concrete, CSP3 for epoxy screed. Joints and cracks stitched before build.
- 3Monolithic cove upstands
PU-concrete cove is poured monolithic with the floor so wall-to-floor junctions can be hosed clean without failing.
- 4Build & seal
Coloured PU-concrete or epoxy screed troweled to spec thickness, then sealed with a chemical-resistant PU top coat.
Common pitfalls we prevent
Frequently asked
Can you install while the warehouse is operational?+
Yes — phased area-by-area with cure windows overnight or over weekends. MMA is used where a shorter shutdown is critical.
How thick is a proper warehouse floor?+
PU-concrete is typically 6–9 mm for VNA loads; heavy-duty epoxy screed is 4–6 mm; lighter-duty epoxy coating is 0.5–1 mm. The spec depends on the wheel and load.
How long does it last?+
A correctly specified PU-concrete warehouse floor typically lasts 15–20 years with cleaning; epoxy screed floors are 8–12.
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